POWDER BED FUSION MANUFACTURING

SLS 3D Printing Services — No Supports, True Functional Parts

Selective Laser Sintering fuses engineering-grade nylon powders into strong, isotropic parts — no support structures, complex geometries, production volumes. Trusted by aerospace, automotive and industrial customers.

80μm
Min Layer
360mm
Max Build
6
Materials
3–5
Day Lead Time
SLS 3D Printing

Why Choose SLS for Your Parts?

SLS is the benchmark process for functional prototypes and low-to-mid volume production requiring strength, durability and geometric freedom.

Zero Support Waste

Unfused powder acts as self-supporting build medium. Undercuts, internal channels, interlocking assemblies — all achievable in a single build without support removal labour.

High-Density Nesting

Parts are stacked in 3D across the full build volume, maximising packing density. More parts per build cycle drives your per-unit cost down significantly at volume.

Isotropic Strength

PA12 SLS parts exhibit near-isotropic mechanical properties (X/Y/Z). Unlike FDM, strength does not degrade in the build direction — critical for load-bearing functional assemblies.

Engineering-Grade Materials

PA12, PA11 bio-based, glass-filled nylon, carbon-filled PA12, and flexible TPU. Materials that hold tight tolerances and survive real-world mechanical, thermal and chemical demands.

Complex Geometry Freedom

Lattice structures, conformal cooling channels, living hinges, snap-fits — SLS removes the design constraints imposed by injection moulding tooling and traditional subtractive processes.

Scalable Production

From 1-off prototypes to 5,000+ production runs. No tooling cost, no MOQ. Seamlessly scale from prototype validation through to bridge and end-use production without re-tooling.

Machine Specifications

Parameter Specification
Max Build Volume 360 x 360 x 420 mm
Layer Thickness 0.10 – 0.12 mm
Dimensional Accuracy ±0.2 mm or ±0.2% (whichever greater)
Minimum Wall Thickness 0.8 mm (recommended 1.0 mm)
Minimum Feature Size 0.5 mm
Surface Finish (Ra) 6 – 12 µm (as-built); 2 – 4 µm (media blasted)
Standard Lead Time 3 – 5 business days
Accepted File Formats STL, STEP, OBJ, 3MF, IGES

Industry Applications

SLS is the go-to process wherever function, strength and geometric complexity must coexist.

Automotive

  • Intake manifolds & ducts
  • Snap-fit assembly jigs
  • Bracket & mounting systems
  • Interior trim prototypes
  • End-of-arm tooling

Aerospace & Defence

  • Cabin interior components
  • UAV structural airframe parts
  • Conformal cable management
  • Lightweight lattice brackets
  • MRO tooling & fixtures

Medical & Healthcare

  • Sterilisable surgical guides
  • Orthopaedic trial implants
  • Custom prosthetic components
  • Medical device housings
  • Patient-specific anatomical models

Industrial & Consumer

  • Pneumatic & fluid connectors
  • Enclosures & IP-rated housings
  • Production line tooling
  • Consumer product end-use parts
  • Inspection gauges & CMM fixtures

SLS Materials Library

Engineering-grade powders selected for mechanical performance, chemical resistance and regulatory compliance.

PA12 — Nylon 12 (Standard)

The industry-standard SLS powder. Excellent balance of strength, elongation, chemical resistance and dimensional accuracy. Ideal for functional prototypes and end-use structural parts.

Tensile Strength
48 MPa
Elongation at Break
18%
Flexural Modulus
1,700 MPa
Heat Deflection Temp
163 °C
Best for: Functional prototypes, snap-fits, enclosures, production runs
PA11 — Bio-Based Nylon 11

Derived from renewable castor oil. Superior impact toughness and elongation vs PA12. Preferred for flexible hinges, impact-absorbing components and applications requiring sustained dynamic loading.

Tensile Strength
50 MPa
Elongation at Break
30–40%
Flexural Modulus
1,500 MPa
Heat Deflection Temp
160 °C
Best for: Living hinges, wearables, sports equipment, prosthetics
PA12-GF — Glass-Filled Nylon 12

PA12 reinforced with 40% glass beads. Significantly higher stiffness and thermal resistance. Lower warpage than unfilled PA12. Excellent for stiff structural parts operating at elevated temperatures.

Tensile Strength
52 MPa
Elongation at Break
5%
Flexural Modulus
3,200 MPa
Heat Deflection Temp
175 °C
Best for: Under-bonnet components, structural brackets, stiff fixtures
PA12-CF — Carbon-Filled Nylon 12

Carbon-filled PA12 offering high stiffness-to-weight ratio with excellent surface finish and ESD-dissipative characteristics. Premium choice for aerospace, motorsport and electronics assembly tooling.

Tensile Strength
55 MPa
Elongation at Break
4%
Flexural Modulus
4,200 MPa
Surface Resistivity
ESD-safe
Best for: Aerospace jigs, ESD fixtures, high-stiffness lightweight parts
TPU — Thermoplastic Polyurethane

Rubber-like flexible elastomer with excellent abrasion, oil and chemical resistance. Produces parts that can be compressed, flexed and recovered repeatedly. No support removal — ideal for complex flexible geometries.

Shore Hardness
88–92A
Elongation at Break
>200%
Tensile Strength
29 MPa
Tear Resistance
Excellent
Best for: Seals, gaskets, grips, flexible ducts, wearable components
Alumide — Aluminium-Filled PA12

PA12 blended with aluminium powder. Produces parts with a distinctive metallic appearance and higher thermal conductivity than standard nylon. Post-machining possible for tight-tolerance interfaces.

Tensile Strength
48 MPa
Flexural Modulus
3,800 MPa
Heat Deflection Temp
172 °C
Appearance
Metallic grey
Best for: Heatsinks, display models, stiff industrial fixtures

Lead Times: PA12 standard builds ship in 3–5 business days. Specialty materials (PA11, TPU, Alumide, CF variants) require 5–8 business days due to dedicated build scheduling and extended cooldown cycles. Contact us for urgent requirements.

Post-Processing Options

SLS parts leave our facility clean, de-powdered and finished to your specification.

Media Blasting

Removes surface powder residue, produces uniform matte finish. Standard on all PA12 parts.

Dyeing

Black, grey or custom colour immersion dyeing. Colour penetrates 0.5–1mm — surface resistant to scratching off.

Spray Painting

Primer + topcoat system for colour-matched production appearance and UV stability.

Tumble Polishing

Vibratory media finishing for smoother surface texture. Suitable for smaller batch parts with no fine features.

Inserts & Hardware

Heat-set or ultrasonic insert installation for threaded interfaces. M2–M12 range available in-house.

Our SLS Process

From CAD to finished parts in days — with full QA traceability at every step.

1

Upload & Quote

Submit STL/STEP via enquiry form. Receive detailed quote with DfAM feedback.

2

Nesting & Build Prep

Parts nested at optimal packing density. Build parameters set per material and geometry.

3

Sintering

CO₂ laser sinters powder layer by layer. Build chamber maintained at controlled temperature throughout.

4

Cooldown & Break-Out

Controlled cooldown prevents warpage. Parts carefully extracted and de-powdered via bead blasting.

5

QA & Dispatch

Dimensional inspection, surface check, job card sign-off. Packed and dispatched with tracking.

Our Clients

What Clients Say About Our Service

We work with engineers, designers and procurement teams across Australia every day.

★★★★★

"I would highly recommend Pratik at 3D Printing — with his analytical mind he helped re-engineer a component for an electric scooter. The final design was cost effective, strong and an exact fit."

SE
Simon Edmondson-Clark
Verified Google Review
★★★★★

"Can't speak more highly of this Company. They overcame many difficulties through their tenacity and patience. I highly recommend this company for any 3D prototyping, design or development of your idea."

CK
Cameron Kent
Verified Google Review
★★★★★

"Great service, quick turnaround — I needed parts scanned, a couple of design changes and printed. All done quickly, efficiently and A+ quality. Definitely recommend the team at 3D Prototyping."

LT
Laura T
Verified Google Review
★★★★★

"It was a pleasure dealing with 3D Prototyping. They are professional and their customer service is excellent. I would recommend these guys any time over any other players in this industry."

RB
Richard Bierhuizen
Verified Google Review
★★★★★

"This Company is good, efficient and easy to deal with. Their advice and knowledge around materials really helped us get what we needed. Great service provided. We will certainly use this company again."

JW
James Watts
Verified Google Review
GET YOUR FREE QUOTE

Ready to Start Your Project?

Our engineers review every enquiry personally. Upload your CAD file for a detailed quote, or send a brief description and we'll respond within 2 business hours.

Quote Within 24 Hours
Most quotes returned within 4 business hours
IP fully protected
Your files are confidential. NDA available on request.
No obligation
Free review, no commitment until you approve the quote
Prefer to call?
(07) 3262 9283 · Mon–Fri 8am–5pm AEST
Have multiple files? Compress them into a single .zip folder and attach the zip.

We respond within 1 business day • No obligation quote

Common Questions

Frequently Asked Questions

We accept STL, STEP, STP, OBJ, IGES, and 3MF. STL is preferred for most processes. If your file is in another format, upload what you have and our engineering team will assess it.

Standard lead times depend on the technology, part complexity, and production method. They range from 3–5 business days for prototypes to 8–10 weeks for injection-moulded parts. Accurate lead times are provided with every quote.

Build envelopes vary by system: SLA up to 800×800×550mm; SLS up to 360×360×420mm; MJF up to 380×380×280mm; SLM up to 450×450×500mm; FDM up to 1000×1000×1000mm. Oversized parts can be split and bonded — contact us for a feasibility review.

There is no minimum order quantity. We regularly produce single prototypes through to production runs of thousands of parts. Pricing scales with volume — ask us for a batch quote.

Yes. We offer media blasting, dyeing, priming, painting, sanding, vapour smoothing, and custom colour matching. All post-processing is handled in-house to maintain full quality control and traceability.

Absolutely. All client files and intellectual property are treated as strictly confidential. We are happy to sign a mutual NDA before receiving your files — just ask.

Yes. We ship to all states and territories across Australia with same-day dispatch for completed orders.

Compress your files into a single .zip folder and attach the zip when you upload. That keeps everything together and uploads in one go. STL, STEP, OBJ, 3MF and IGES files are all accepted inside the zip.

Australia’s production-grade 3D printing and manufacturing bureau. From concept to production — one team, one NDA. Delivering nationwide since 2008.

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