ALUMINIUM & RESIN TOOLING · SHORT-RUN PRODUCTION

Rapid Tooling — Production Parts, Faster

Rapid tooling produces real injection-moulded parts from fast, lower-cost aluminium or resin moulds — bridging prototyping and full production for short-to-medium runs in your end-use material.

SLA 3D Printing
ABS
Tough, impact-resistant general-purpose thermoplastic.
Rigid
1–2 weeks
Resins
1–3
Week Turnaround
Polypropylene (PP)
Chemical-resistant, living-hinge capable commodity resin.
Semi-rigid
1–2 weeks
Resins
1–3
Week Turnaround
Polyamide (Nylon)
Strong, wear-resistant engineering material.
Engineering
1–3 weeks
Resins
1–3
Week Turnaround
Polycarbonate (PC)
High-impact, optically clear engineering plastic.
Engineering
1–3 weeks
Resins
1–3
Week Turnaround
TPU / TPE
Flexible elastomers for seals, grips and overmoulds.
Flexible
2–3 weeks
Resins
1–3
Week Turnaround
Glass-Filled Grades
Stiffened, dimensionally stable structural compounds.
Filled
2–3 weeks
Resins
1–3
Week Turnaround

The right process, matched to your part

We cut aluminium or build bridge tooling directly from your CAD, then mould production-grade thermoplastics — giving you representative parts for testing, validation and early sales.

Speed to Market
Tooling in days, not weeks — production-representative parts fast.
Lower Upfront Cost
Aluminium and resin tools cost a fraction of hardened steel.
Real Production Materials
Mould in your end-use engineering thermoplastics.
Scales to Steel
Validate with rapid tooling, then transition to production steel.

Process Specifications

Parameter Specification
Tooling Lead Time 3–10 business days (tool complexity dependent)
Parts per Tool Hundreds to ~10,000 (material dependent)
Tooling Material Aluminium, P20 pre-hard, 3D-printed resin
Dimensional Accuracy ±0.1–0.3 mm (process dependent)
Minimum Wall Thickness 0.8 mm (recommended 1.5–3.0 mm)
Materials ABS, PP, PA, PC, TPU and filled grades
Standard Lead Time 1–3 weeks including tooling
Accepted File Formats STEP, STP, IGES, STL

Industry Applications

Aerospace & Defence
  • Bracketry and clips
  • Functional test parts
  • Low-volume housings
  • Validation components
Medical & Dental
  • Device enclosures
  • Clinical trial parts
  • Single-use components
  • Pre-production runs
Industrial & Consumer
  • Bridge production
  • Market-test volumes
  • Connectors and clips
  • Enclosures and covers
Automotive
  • Under-bonnet brackets
  • Interior clips and trim
  • Functional prototypes
  • Short-run components

Rapid Tooling Material Library

Mould production-grade engineering thermoplastics from rapid tooling — the same materials you will use in full production.

From File to Finished Part in 5 Steps

Full traceability from CAD upload to QA sign-off and dispatch.

1
Upload & Quote
Submit your CAD (STEP or STL). We respond with a detailed quote and DfM feedback.
2
Tooling & Pattern
We produce the master pattern or mould tool from your design.
3
Moulding
Parts are moulded in your chosen production-grade material.
4
Finishing & QA
Trimming, finishing and in-process quality inspection on every part.
5
Delivery
Parts are dispatched on schedule with full traceability.
Our Clients

What Clients Say About Our Service

We work with engineers, designers and procurement teams across Australia every day.

★★★★★

"I would highly recommend Pratik at 3D Printing — with his analytical mind he helped re-engineer a component for an electric scooter. The final design was cost effective, strong and an exact fit."

SE
Simon Edmondson-Clark
Verified Google Review
★★★★★

"Can't speak more highly of this Company. They overcame many difficulties through their tenacity and patience. I highly recommend this company for any 3D prototyping, design or development of your idea."

CK
Cameron Kent
Verified Google Review
★★★★★

"Great service, quick turnaround — I needed parts scanned, a couple of design changes and printed. All done quickly, efficiently and A+ quality. Definitely recommend the team at 3D Prototyping."

LT
Laura T
Verified Google Review
★★★★★

"It was a pleasure dealing with 3D Prototyping. They are professional and their customer service is excellent. I would recommend these guys any time over any other players in this industry."

RB
Richard Bierhuizen
Verified Google Review
★★★★★

"This Company is good, efficient and easy to deal with. Their advice and knowledge around materials really helped us get what we needed. Great service provided. We will certainly use this company again."

JW
James Watts
Verified Google Review
GET YOUR FREE QUOTE

Ready to Start Your Project?

Our engineers review every enquiry personally. Upload your CAD file for a detailed quote, or send a brief description and we'll respond within 2 business hours.

Quote Within 24 Hours
Most quotes returned within 4 business hours
IP fully protected
Your files are confidential. NDA available on request.
No obligation
Free review, no commitment until you approve the quote
Prefer to call?
(07) 3262 9283 · Mon–Fri 8am–5pm AEST
Have multiple files? Compress them into a single .zip folder and attach the zip.

We respond within 1 business day • No obligation quote

Common Questions

Frequently Asked Questions

We accept STL, STEP, STP, OBJ, IGES, and 3MF. STL is preferred for most processes. If your file is in another format, upload what you have and our engineering team will assess it.

Standard lead times depend on the technology, part complexity, and production method. They range from 3–5 business days for prototypes to 8–10 weeks for injection-moulded parts. Accurate lead times are provided with every quote.

Build envelopes vary by system: SLA up to 800×800×550mm; SLS up to 360×360×420mm; MJF up to 380×380×280mm; SLM up to 450×450×500mm; FDM up to 1000×1000×1000mm. Oversized parts can be split and bonded — contact us for a feasibility review.

There is no minimum order quantity. We regularly produce single prototypes through to production runs of thousands of parts. Pricing scales with volume — ask us for a batch quote.

Yes. We offer media blasting, dyeing, priming, painting, sanding, vapour smoothing, and custom colour matching. All post-processing is handled in-house to maintain full quality control and traceability.

Absolutely. All client files and intellectual property are treated as strictly confidential. We are happy to sign a mutual NDA before receiving your files — just ask.

Yes. We ship to all states and territories across Australia with same-day dispatch for completed orders.

Compress your files into a single .zip folder and attach the zip when you upload. That keeps everything together and uploads in one go. STL, STEP, OBJ, 3MF and IGES files are all accepted inside the zip.

Australia’s production-grade 3D printing and manufacturing bureau. From concept to production — one team, one NDA. Delivering nationwide since 2008.

Services
Industries
Aerospace & Defence
Medical & Healthcare
Mining & Resources
Automotive
Industrial Manufacturing
Research & Education
Areas We Serve

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