HP POWDER BED FUSION

MJF 3D Printing Services — Production-Grade Nylon Parts

Multi Jet Fusion delivers isotropic, high-strength nylon parts at production speed. Superior surface finish, dimensional accuracy and mechanical consistency versus SLS — the benchmark powder bed process for functional prototypes and end-use production parts.

80µm
Min Layer
380mm
Max Build
6
Materials
3–5
Day Lead Time
MJF 3D Printing

The right technology, matched to your part

MJF uses HP's thermal inkjet array to apply fusing and detailing agents across a nylon powder bed, then fuses the entire layer simultaneously with infrared energy. The result: isotropic mechanical properties, smooth surface finish and tight tolerances — at throughput rates far exceeding SLS. It is the preferred process when production volume, dimensional consistency and functional part performance are required.

Isotropic Mechanical Properties

Uniform strength in X, Y and Z axes — critical for functional end-use parts and assemblies under multi-directional load.

Superior Surface Finish vs SLS

Finer detail resolution and smoother as-built surfaces. Less post-processing required to achieve specification finish.

No Support Structures Required

Unfused powder supports the build. Complex internal channels, undercuts and interlocking assemblies print without support waste.

High-Volume Production Ready

Batch production of hundreds of parts per run. Consistent part-to-part dimensional repeatability across the full build volume.

Machine Specifications

Parameter Specification
Max Build Volume 380 x 284 x 380 mm
Layer Thickness 0.08 mm (80 µm)
Dimensional Accuracy ±0.3% (min ±0.3 mm)
Minimum Wall Thickness 0.5 mm (recommended 0.8 mm)
Surface Finish (Ra) 5–10 µm as-built (improvable with vapour smoothing)
Standard Lead Time 3 – 5 business days
Accepted File Formats STL, STEP, OBJ, 3MF, IGES

Industry Applications

Aerospace & Defence

  • Lightweight structural brackets
  • Duct and manifold prototypes
  • UAV airframe components
  • Cable management clips

Medical & Prosthetics

  • Custom prosthetic sockets
  • Orthopaedic device housings
  • Sterilisable surgical instruments
  • Medical equipment enclosures

Industrial & Consumer

  • Functional end-use assemblies
  • Jigs, fixtures and work-holding
  • Consumer product housings
  • Snap-fit and living hinge parts

Automotive

  • Interior trim functional prototypes
  • Air intake and duct components
  • Under-hood bracket assemblies
  • Ergonomic grip validation parts

MJF Material Library

6 engineering materials covering structural nylon, flexible TPU and glass-filled grades for demanding mechanical applications.

PA12 — Standard Grey

The workhorse MJF material. Excellent chemical resistance, good fatigue life and superior isotropy. Ideal for functional prototypes and end-use parts across all industries.

Rigid3–5 days

PA12 — Black

Same mechanical profile as PA12 Grey with uniform black pigmentation through-body. Preferred for consumer electronics and UV-exposed components.

Rigid3–5 days

PA11 — Flexible Nylon

Higher elongation at break versus PA12. Superior impact resistance. Best for hinge mechanisms, snap-fits, wearable devices and ducting components.

Semi-flex3–5 days

PA12 GB — Glass Bead Filled

Glass microspheres for increased stiffness, dimensional stability and heat resistance. For structural housings and jigs requiring reduced creep.

RigidGlass-Filled3–5 days

TPU — Flexible

Thermoplastic polyurethane for highly flexible, rubber-like parts. Excellent abrasion resistance and tear strength for gaskets, grips and connectors.

Flexible5–7 days

PA12 — Dyed Colour

Standard PA12 dyed to RAL or Pantone specification for consumer products and colour-coded assemblies.

RigidColour5–7 days

From File to Finished Part in 5 Steps

Full traceability from CAD upload to QA sign-off and dispatch.

1

Upload & Quote

Submit STL/STEP. Receive detailed quote with DfAM feedback.

2

Build Preparation

Nesting optimised for packing density. Orientation selected for best mechanical performance.

3

MJF Print

HP thermal agents applied layer by layer. Full-layer infrared fusion at 80µm resolution.

4

Post-Processing

Cake breakout, bead blast, shot peening. Vapour smoothing, dyeing or painting as specified.

5

QA & Dispatch

Dimensional inspection, job card sign-off. Packed and dispatched with full tracking.

What Clients Say About Our Service

We work with engineers, designers and procurement teams across Australia every day.

★★★★★

"I would highly recommend Pratik at 3D Printing — with his analytical mind he helped re-engineer a component for an electric scooter. The final design was cost effective, strong and an exact fit."

SE
Simon Edmondson-Clark
Verified Google Review
★★★★★

"Can't speak more highly of this Company. They overcame many difficulties through their tenacity and patience. I highly recommend this company for any 3D prototyping, design or development of your idea."

CK
Cameron Kent
Verified Google Review
★★★★★

"Great service, quick turnaround — I needed parts scanned, a couple of design changes and printed. All done quickly, efficiently and A+ quality. Definitely recommend the team at 3D Prototyping."

LT
Laura T
Verified Google Review
★★★★★

"It was a pleasure dealing with 3D Prototyping. They are professional and their customer service is excellent. I would recommend these guys any time over any other players in this industry."

RB
Richard Bierhuizen
Verified Google Review
★★★★★

"This Company is good, efficient and easy to deal with. Their advice and knowledge around materials really helped us get what we needed. Great service provided. We will certainly use this company again."

JW
James Watts
Verified Google Review

Request a Quote

Upload your CAD file and tell us what you need. We respond with a detailed quote — usually same business day.

We respond to all enquiries within 1 business day. Your data is kept confidential.

Frequently Asked Questions

What is MJF 3D printing and how does it work?

Multi Jet Fusion (MJF) is an HP powder bed fusion process. A carriage with thermal inkjet arrays passes over the nylon powder bed, depositing fusing agent where parts are required and detailing agent at boundaries. An infrared energy source then fuses the entire layer simultaneously — giving MJF its throughput advantage over SLS and its superior surface quality.

How does MJF compare to SLS and FDM?

MJF produces better surface finish, tighter tolerances and isotropic properties versus SLS, and significantly higher throughput. FDM offers the widest material range at lowest cost but produces visible layer lines. Choose MJF when you need functional nylon parts with consistent mechanical performance at any volume.

What post-processing options are available for MJF?

Standard: bead blast. Options include shot peening, vapour smoothing (near-injection-moulded Ra), dyeing, painting (RAL/Pantone matched), and heat-set insert installation (M2–M10). Specify finishing requirements in the quote form.

What file format do I need to supply?

STL is the standard format. We also accept STEP, OBJ, 3MF and IGES. Ensure your model is watertight with wall thickness above 0.5 mm. Our engineers review every file before quoting and flag any issues.

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