ALUMINIUM & RESIN TOOLING · SHORT-RUN PRODUCTION

Rapid Tooling — Production Parts, Faster

Rapid tooling produces real injection-moulded parts from fast, lower-cost aluminium or resin moulds — bridging prototyping and full production for short-to-medium runs in your end-use material.

SLA 3D Printing
ABS
Tough, impact-resistant general-purpose thermoplastic.
Rigid
1–2 weeks
Resins
1–3
Week Turnaround
Polypropylene (PP)
Chemical-resistant, living-hinge capable commodity resin.
Semi-rigid
1–2 weeks
Resins
1–3
Week Turnaround
Polyamide (Nylon)
Strong, wear-resistant engineering material.
Engineering
1–3 weeks
Resins
1–3
Week Turnaround
Polycarbonate (PC)
High-impact, optically clear engineering plastic.
Engineering
1–3 weeks
Resins
1–3
Week Turnaround
TPU / TPE
Flexible elastomers for seals, grips and overmoulds.
Flexible
2–3 weeks
Resins
1–3
Week Turnaround
Glass-Filled Grades
Stiffened, dimensionally stable structural compounds.
Filled
2–3 weeks
Resins
1–3
Week Turnaround

The right process, matched to your part

We cut aluminium or build bridge tooling directly from your CAD, then mould production-grade thermoplastics — giving you representative parts for testing, validation and early sales.

Speed to Market
Tooling in days, not weeks — production-representative parts fast.
Lower Upfront Cost
Aluminium and resin tools cost a fraction of hardened steel.
Real Production Materials
Mould in your end-use engineering thermoplastics.
Scales to Steel
Validate with rapid tooling, then transition to production steel.

Process Specifications

Parameter Specification
Tooling Lead Time 3–10 business days (tool complexity dependent)
Parts per Tool Hundreds to ~10,000 (material dependent)
Tooling Material Aluminium, P20 pre-hard, 3D-printed resin
Dimensional Accuracy ±0.1–0.3 mm (process dependent)
Minimum Wall Thickness 0.8 mm (recommended 1.5–3.0 mm)
Materials ABS, PP, PA, PC, TPU and filled grades
Standard Lead Time 1–3 weeks including tooling
Accepted File Formats STEP, STP, IGES, STL

Industry Applications

Aerospace & Defence
  • Bracketry and clips
  • Functional test parts
  • Low-volume housings
  • Validation components
Medical & Dental
  • Device enclosures
  • Clinical trial parts
  • Single-use components
  • Pre-production runs
Industrial & Consumer
  • Bridge production
  • Market-test volumes
  • Connectors and clips
  • Enclosures and covers
Automotive
  • Under-bonnet brackets
  • Interior clips and trim
  • Functional prototypes
  • Short-run components

Rapid Tooling Material Library

Mould production-grade engineering thermoplastics from rapid tooling — the same materials you will use in full production.

From File to Finished Part in 5 Steps

Full traceability from CAD upload to QA sign-off and dispatch.

1
Upload & Quote
Submit your CAD (STEP or STL). We respond with a detailed quote and DfM feedback.
2
Tooling & Pattern
We produce the master pattern or mould tool from your design.
3
Moulding
Parts are moulded in your chosen production-grade material.
4
Finishing & QA
Trimming, finishing and in-process quality inspection on every part.
5
Delivery
Parts are dispatched on schedule with full traceability.

What Clients Say About Our Service

We work with engineers, designers and procurement teams across Australia every day.

★★★★★

"I would highly recommend Pratik at 3D Printing — with his analytical mind he helped re-engineer a component for an electric scooter. The final design was cost effective, strong and an exact fit."

SE
Simon Edmondson-Clark
Verified Google Review
★★★★★

"Can't speak more highly of this Company. They overcame many difficulties through their tenacity and patience. I highly recommend this company for any 3D prototyping, design or development of your idea."

CK
Cameron Kent
Verified Google Review
★★★★★

"Great service, quick turnaround — I needed parts scanned, a couple of design changes and printed. All done quickly, efficiently and A+ quality. Definitely recommend the team at 3D Prototyping."

LT
Laura T
Verified Google Review
★★★★★

"It was a pleasure dealing with 3D Prototyping. They are professional and their customer service is excellent. I would recommend these guys any time over any other players in this industry."

RB
Richard Bierhuizen
Verified Google Review
★★★★★

"This Company is good, efficient and easy to deal with. Their advice and knowledge around materials really helped us get what we needed. Great service provided. We will certainly use this company again."

JW
James Watts
Verified Google Review

Request a Quote

Upload your CAD file and tell us what you need. We respond with a detailed quote — usually same business day.

We respond to all enquiries within 1 business day. Your data is kept confidential.

Frequently Asked Questions

How long does rapid tooling take?

Simple aluminium or resin tools are ready in 3–10 business days; first moulded parts typically follow within 1–3 weeks.

How many parts can a rapid tool produce?

From hundreds up to around 10,000 parts depending on tool material and the thermoplastic moulded.

Can I use real production materials?

Yes — rapid tooling moulds the same engineering thermoplastics used in full production, so parts are fully representative.

Can I move to production tooling later?

Absolutely — rapid tooling is ideal for validation before committing to hardened production steel.

What file formats do you accept?

STEP, STP, IGES and STL, plus 2D drawings for critical dimensions and tolerances.

Is my CAD kept confidential?

Yes — all files are handled in strict confidence and NDAs are available on request.

©2026 All rights reserved

Web Development & Hosting Company FatGalah