MULTI-MATERIAL ADDITIVE MANUFACTURING

PolyJet 3D Printing Services — Multi-Material, Full Colour, Micro-Detail

PolyJet simultaneously jets and cures multiple photopolymers in a single build — combining rigid, flexible and transparent materials at 16μm resolution. Ideal for appearance models, overmoulded assemblies and medical devices.

16μm
Min Layer
490mm
Max Build
500+
Materials
3–5
Day Lead Time
PolyJet 3D Printing

Why Choose PolyJet?

No other AM process delivers the combination of surface smoothness, material diversity and fine detail that PolyJet achieves. The go-to technology when appearance and tactile fidelity matter as much as function.

16-Micron Layer Resolution

At 16µm layer thickness, PolyJet produces parts with near-injection-moulded surface quality. Fine text, living hinges, snap details, and curved organic surfaces are reproduced with exceptional clarity.

Multi-Material in One Build

Rigid and flexible materials can be jetted simultaneously into a single part — simulating overmoulded rubber-on-plastic, creating Shore A gradients within a single component, or combining clear and opaque zones.

Full Colour Gradients

Stratasys J-Series platforms jet CMYK + white + clear simultaneously, producing over 360,000 colour combinations with smooth gradients. Ideal for packaging mockups, consumer product renders and marketing models.

Smooth As-Built Surface

Parts come off the machine with Ra values of 1–2µm. No sanding required for presentation models. Support material is removed with water jetting, leaving clean, smooth surfaces on even the most complex undercuts.

Overmould Simulation

Design verification of two-shot and overmoulded assemblies without tooling. Combine Digital ABS with Agilus30 to replicate the look, feel and functional test of rubber-on-plastic in a single PolyJet build.

Medical & Dental Models

Biocompatible PolyJet resins (MED610, MED630) enable surgical planning models, dental study models, anatomical phantoms and patient-specific guides with tissue-like translucency and precise dimensionality.

Machine Specifications

Parameter Specification
Max Build Volume 490 x 390 x 200 mm
Layer Thickness 16 µm (High Quality) / 30 µm (High Speed)
Dimensional Accuracy ±0.1 mm or ±0.1% (whichever greater)
Minimum Wall Thickness 0.6 mm (rigid) / 1.0 mm (flexible)
Surface Roughness (Ra) 1 – 2 µm (as-built, top surfaces)
Simultaneous Materials Up to 7 materials in a single build
Standard Lead Time 3 – 5 business days
Accepted File Formats STL, STEP, OBJ, 3MF, VRML (for colour)

Industry Applications

PolyJet excels wherever surface quality, colour accuracy and material versatility are the deciding criteria.

Product Design

  • Consumer product appearance models
  • Packaging mockups & retail displays
  • Industrial design validation
  • CMF (colour/material/finish) studies
  • Investor & trade show models

Medical & Dental

  • Surgical planning anatomical models
  • Patient-specific bone & organ replicas
  • Dental study & treatment planning models
  • Medical device housings & prototypes
  • Biocompatible component prototyping

Engineering Validation

  • Overmould & two-shot simulation
  • Snap-fit & living hinge validation
  • Ergonomic & grip comfort studies
  • Assembly clearance verification
  • Connector & seal interface prototypes

Education & Research

  • Full-colour anatomical teaching aids
  • Architectural scale models
  • Geological & scientific specimens
  • Research instrument components
  • Museum-quality artefact replicas

PolyJet Materials Library

Rigid, flexible, transparent and biocompatible photopolymers — combinable within a single build.

VeroWhitePlus — Rigid White

The standard rigid PolyJet material. Produces opaque white parts with fine detail and excellent dimensional stability. Can be painted, primed or lacquered for full production appearance.

Tensile Strength
50–65 MPa
Elongation at Break
10–25%
Shore Hardness
83–86D
HDT @ 0.45 MPa
45–50 °C
Best for: Product appearance models, housings, presentation prototypes
VeroBlackPlus — Rigid Black

Deep opaque black rigid material. Ideal for consumer electronics, automotive interiors and industrial components where a premium matte-black appearance is required without painting.

Tensile Strength
50–65 MPa
Elongation at Break
10–25%
Shore Hardness
83–86D
Finish
Matte black
Best for: Consumer electronics prototypes, automotive trim models
VeroClear — Transparent

Clear rigid photopolymer with glass-like transparency after polishing. Models lenses, light guides, fluidic microchannels and transparent packaging. Can be combined with coloured Vero materials to create tinted windows or gradient effects.

Tensile Strength
50–60 MPa
Elongation at Break
10–20%
Shore Hardness
83–86D
Transparency
Glass-like
Best for: Lenses, light guides, fluidic channels, display covers
Agilus30 — Flexible Rubber-Like

Flexible, tear-resistant photopolymer simulating Shore A 27–95 rubber depending on wall geometry and blend ratio with rigid Vero materials. Used for overmould simulation, seals, grips and flexible living hinges.

Shore Hardness
27–95A (blendable)
Elongation at Break
220%
Tear Resistance
Excellent
Appearance
Translucent / Black
Best for: Grips, seals, overmould simulation, wearable flex components
Digital ABS Plus — Tough Rigid

Simulates engineering ABS with high impact resistance and elevated heat deflection temperature versus standard Vero materials. Suitable for functional snap-fit testing, injection mould tooling inserts and high-stress prototypes.

Tensile Strength
55–65 MPa
HDT @ 0.45 MPa
58–68 °C
Izod Impact
65–80 J/m
Colours
Ivory / Black
Best for: Functional snap-fits, mould tooling inserts, high-impact prototypes
DraftGrey — High-Speed Concept

Up to 5x faster than standard PolyJet at 30µm layer thickness. Ideal for rapid concept iteration, design review models and internal validation where speed and cost matter more than surface finish quality.

Layer Thickness
30 µm
Build Speed
Up to 5x faster
Tensile Strength
40–55 MPa
Colour
Light grey
Best for: Rapid concept models, design review, fast iteration cycles

Lead Times: Standard Vero and Agilus builds ship in 3–5 business days. Biocompatible MED610/MED630 materials and full-colour J-Series builds require 5–8 business days. Contact us to discuss your timeline.

Our PolyJet Process

Precision from file to finished model — with full material and quality traceability.

1

File Review

STL/STEP submitted and reviewed. Multi-body assemblies prepped for multi-material assignment.

2

Material Assignment

Rigid, flexible and clear zones assigned per body. Shore A gradient profiles set where specified.

3

Jetting

Printheads jet photopolymer droplets at 16µm resolution. UV cured layer by layer. Gel-like support material fills all cavities.

4

Support Removal

Water-jet washing dissolves gel support. Leaves clean, smooth surfaces with no tool marks or witness lines.

5

QA & Dispatch

Dimensional check, colour and material verification, job card sign-off. Packed and dispatched with tracking.

What Clients Say About Our Service

We work with engineers, designers and procurement teams across Australia every day.

★★★★★

"I would highly recommend Pratik at 3D Printing — with his analytical mind he helped re-engineer a component for an electric scooter. The final design was cost effective, strong and an exact fit."

SE
Simon Edmondson-Clark
Verified Google Review
★★★★★

"Can't speak more highly of this Company. They overcame many difficulties through their tenacity and patience. I highly recommend this company for any 3D prototyping, design or development of your idea."

CK
Cameron Kent
Verified Google Review
★★★★★

"Great service, quick turnaround — I needed parts scanned, a couple of design changes and printed. All done quickly, efficiently and A+ quality. Definitely recommend the team at 3D Prototyping."

LT
Laura T
Verified Google Review
★★★★★

"It was a pleasure dealing with 3D Prototyping. They are professional and their customer service is excellent. I would recommend these guys any time over any other players in this industry."

RB
Richard Bierhuizen
Verified Google Review
★★★★★

"This Company is good, efficient and easy to deal with. Their advice and knowledge around materials really helped us get what we needed. Great service provided. We will certainly use this company again."

JW
James Watts
Verified Google Review

Request a Quote

Upload your CAD file and tell us your material and finish requirements. We'll respond with a detailed quote — usually same business day.

We respond to all enquiries within 1 business day. Your data is kept confidential.

Frequently Asked Questions

How does PolyJet compare to SLA for appearance models?

Both produce smooth, high-detail parts. PolyJet's key advantages are multi-material capability (rigid + flexible in one build), finer layer resolution (16µm vs 25–50µm for SLA) and water-washable gel support that leaves no tool marks. SLA offers greater material variety including engineering resins and larger build volumes. For appearance and overmould prototypes, PolyJet is typically the superior choice.

Can PolyJet parts be used functionally?

PolyJet photopolymers are UV-stable during printing but can degrade with prolonged UV exposure or elevated temperatures. They are best suited to functional validation prototypes rather than long-term end-use parts. Digital ABS Plus and Agilus30 can sustain moderate functional loads. For high-temperature or long-duration functional applications, SLS or DMLS is typically recommended.

What files do I need to supply for multi-material parts?

For multi-material builds, supply separate STL bodies for each material zone, or a single STEP/assembly file with distinct bodies clearly named by material. Our team will contact you to confirm material assignments before printing. For full-colour parts, VRML (.wrl) with embedded colour texture is the preferred format.

How do I achieve the clearest result with VeroClear?

As-built VeroClear has a slight milky haze from support material residue. We perform wet sanding (400–2000 grit) and plastic polish as standard for transparent parts. For optical-grade clarity, request our premium polishing option. Wall thicknesses above 3mm produce the best optical results; very thin walls may appear frosted.

Are PolyJet parts suitable for medical use?

Stratasys MED610 and MED630 are ISO 10993-certified biocompatible materials suitable for short-term skin and mucosal contact (up to 24 hours). They are used for surgical guides, dental models and medical device prototypes. These materials require specialist handling — contact us to discuss your biocompatibility and sterilisation requirements before ordering.

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